Making New Door Panels

This is part one of hagan street rods modular door panel system. Attach the smooth side of the traced piece of hardboard to the smooth side of the other piece with. To make the holes i used a gasket punch at first and for the larger holes but for small door panel clip holes i just drilled 1 2 holes like the original had and cleaned the edge with a sharp knife.

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This series of videos will walk you through building custom interior door panels.

Making new door panels.

Mark any holes that will need to be put in. The videos feature pro builder pete hagan. Be sure to mark all. Order line available till 3am utc.

Place one 48 by 48 by 1 8 inch hardboard on a worktable. This film will teach you how to design construct and upholster your own auto door panels. How to build your own car door panels. Be the first to get new products special deals promotions.

The cardboard cut pretty easy with a few passes of a new utility knife. Set an old door panel on the hardboard and trace its shape. To custom make door panels that are strong enough for everyday use and or abuse use fiberglass mat to reinforce the high stress areas like the door pull or armrest for instance cut the fiberglass mat into several small pieces and overlap them when applying to the door panel surface for added strength.

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